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Graphite ring

Publisher:Hansa seal Pubtime:2022-06-16 16:36:00 Close

Introduction to Graphite Rings

Graphite rings are sealing rings made from high-purity graphite material, offering excellent self-lubrication, high-temperature resistance, and chemical stability. They are an ideal sealing solution for high-temperature and high-pressure working conditions.

 

 Core Characteristics

 Characteristic  Description   Advantages
 Excellent High-Temperature Resistance   Can be used up to 3000°C in an inert atmosphere  Suitable for extreme high-temperature conditions
 Outstanding Self-Lubrication  Low friction coefficient (0.04-0.12)  No external lubrication required, reducing maintenance
 Exceptional Chemical Stability  Resistant to most acids, alkalis, and organic solvents   Suitable for corrosive media
 Good Thermal Shock Resistance  Withstands rapid temperature changes    Ideal for thermal cycling conditions
 Compressibility and Resilience   Certain compression and rebound capabilities  Adapts to flange unevenness

 

 

 Material Types

 Type   Characteristics   Operating Temperature (°C)   Applications
 Flexible Graphite Good compressibility, excellent sealing performance   -200~450 (in air)   General sealing applications
 High-Strength Graphite  High mechanical strength, good wear resistance  -200~500   High-speed and high-pressure conditions
 Impregnated Graphite  Performance improved through impregnation   -200~600   Special working conditions
 Nuclear-Grade Graphite   High purity, low neutron absorption cross-section  -200~1000  Nuclear industry applications


Performance Parameters Table

 Performance  Indicator   Flexible Graphite  High-Strength Graphite  Impregnated Graphite  Test Standard
 Density (g/cm3)   1.0~1.3   1.6~1.9  1.8~2.1   ASTM C838
 Compressive Strength (MPa)  40~80  60~120  80~150   ASTM C695
 Thermal Conductivity (W/m·K)  50~150   80~160  60~120  ASTM C714
 Friction Coefficient  0.08~0.12  0.06~0.10  0.06~0.10  ASTM D2714
 Oxidation Start Temperature (°C)  400 450  500   ASTM D7542

 

Structural Forms

1. Basic Graphite Rings:

   · Pure graphite material

   · Suitable for medium-to-low pressure static sealing

2. Reinforced Graphite Rings:

   · Enhanced with metal or ceramics

   · Improved mechanical strength

3. Composite Graphite Rings:

   · Combined with metal components

   · Suitable for high-pressure dynamic sealing

4. Cut Types:

   · Straight cut

   · Angled cut

   · Overlap cut

 

 Selection Guide

1. Working Condition Analysis:

   · Temperature and pressure range

   · Media characteristics

   · Motion type (static/dynamic)

2. Material Selection:

   · Use impregnated graphite for oxidizing environments

   · Use high-strength graphite for high-pressure conditions

   · Use nuclear-grade graphite for the nuclear industry

3. Size Determination:

   · Based on sealing cavity dimensions

   · Consider thermal expansion factors

   · Reserve appropriate compression amount

 

Installation and Usage Requirements

1. Pre-Installation Preparation:

   · Check sealing surface finish (Ra ≤ 1.6 μm)

   · Remove impurities from sealing surfaces

   · Measure cavity dimensions

2. Installation Precautions:

   · Use dedicated installation tools

   · Avoid rough handling

   · Apply tightening force evenly

3. Usage and Maintenance:

   · Regularly check compression amount

   · Monitor leakage situation

   · Avoid overheating

 

Application Fields

1. Petrochemical Industry: Reactors, compressors, valve seals

2. Power Industry: Steam turbines, gas turbine seals

3. Nuclear Industry: Nuclear reactor sealing systems

4. Aerospace: Engine sealing components

5. General Machinery: Pumps, mixer seals

 

Special Treatment Processes

1. Anti-Oxidation Treatment:

   · Phosphoric acid impregnation

   · Ceramic coating

   · Metal plating

2. Reinforcement Treatment:

   · Carbon fiber reinforcement

   · Metal wire reinforcement

   · Ceramic particle reinforcement

3. Impregnation Treatment:

   · Synthetic resin impregnation

   · Metal impregnation

   · Inorganic salt impregnation

 

Graphite rings, with their unique high-temperature resistance, self-lubrication, and chemical stability, are the preferred material for high-temperature sealing applications. Through proper selection, correct installation, and appropriate maintenance, graphite rings can provide reliable sealing performance under extreme conditions. Understanding the characteristics and application ranges of different graphite materials is key to ensuring sealing effectiveness.

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Addr:Xinglong Industrial Zone, Yangzhong City, Jiangsu Province
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